Looking for replacement parts to repair your Bosch 4000 Table Saw? We’ve got you covered with parts lists, diagrams, manuals and videos so you can fix it yourself and get ‘er done.
The Bosch 4000-09 is a worksite grade benchtop table saw with a 10″ carbide blade and a gravity rise wheeled stand. Featuring a soft start 15 amp motor which puts out 4.4 HP alongside a precision rip fence and a machined aluminum table on top of a heavy duty frame constructed of 1/2″ heavy gauge steel tubing. With a table measuring 29″ by 21.5″ and weighing 109 lb with stand (59 lb for the saw only). If you have any issues after the 1 year warranty is finished your only options are to pay a repair shop to fix it (expensive or hard to find a good shop) or to do it yourself with DIY Replacement Parts.
Bosch 4000 Table Saw (0601476139) PDF Manual – Download Here
|Bosch Part No.||Description|
|610997206||Rip Fence Assembly||Check Price|
|2610997204||Replacement Miter Gauge Assembly||Check Price|
|2610911928||Replacement Ball Bearing 6200ZZ||Check Price|
|2610996859||Base Housing||Check Price|
|2610997306||Speed Control 120V||Check Price|
|2610997207||Saw Motor Replacement Carbon Brushes (Set of 2)||Check Price|
|1619PA5590||Field 120V||Check Price|
|2610911927||Replacement Ball Bearing 6003LU||Check Price|
|1619PA8038||Motor Spare Set||Check Price|
|2610996948||Replacement Rubber Ring||Check Price|
Bosch 4000 Replacement Spare Parts
610997206 Rip Fence Assembly
This genuine OEM Bosch Rip Fence Assembly is a direct replacement for the rip fence that came installed on your 4000 model Table Saw (0601476139). Constructed from high quality metal and sold individually. This rip fence allows the user to make precision cuts by providing support and acts as a the guide for the work piece.
2610997204 Replacement Miter Gauge Assembly
Another genuine OEM Bosch part, the Replacement Miter Gauge Assembly (2610997204) fits the 4000 Table Saw. This is a complete assembly including the plastic clamp handle, miter gauge and base support, and the metal guide bar. The miter gauge part is used to hold the work material so it can be slid into the saw blade and cut at an exact angle on a table saw.
2610911928 Replacement Ball Bearing 6200ZZ
This genuine OEM Bosch ball bearing, with metal shielding on either side, is a common wear item and should be replaced periodically. These quality bearings fit the 4000 series table saw.
6200ZZ specs: ID – 10 : OD – 30 : Thickness – 9
2610996859 Base Housing
This genuine OEM Bosch replacement part is specially manufactured for the Bosch 4000 series table saw. This durable plastic base housing is the main frame of the unit. Note that the hardware required to secure this part is sold separately.
2610997306 Speed Control 120V
Genuine OEM Bosch replacement Speed Control for Table Saws 4000 and 4100. If you’re experiencing speed issues with your Bosch 4000 series table saw, the first place to start is with the speed control board. This speed controller board controls the speed of the saw and features a built in circuit breaker to protect the motor from overheating and potential damage.
2610997207 Saw Motor Replacement Carbon Brushes (Set of 2)
Genuine OEM Bosch replacement carbon brushes for 4000 series table saws. Set of 2 Carbon Brushes with wire lead and brush spring attached. Worn brushes are a common cause of a poorly running or intermittent motor. New brushes can restore an electric motor’s braking to original specs.
Carbon motor brushes are one of the most commonly replaced components in modern power tools. Because they are wear items, after months or years of using your tool the brushes will gradually wear away due to repeated exposure to friction and heat. Worn brushes can easily be the cause of intermittent motor function, reduced motor power and reduced electric braking.
A worn out brush will commonly be most worn down near the wire lead and may be pitted, cracked or burned. When you replace the carbon brushes, make sure to also inspect your armature for cracks, burns or other damage which often indicates a more serious problem with the motor.
1619PA5590 Field 120V
Genuine OEM Bosch replacement field designed for use with the 4000 series Bosch table saws. This field drives the table saw in conjunction with the armature. A field is often damaged by overloading the power tool, or sometimes because of a faulty armature. We highly recommended replacing both carbon brushes when you replace the field.
This repair requires a screwdriver.
• Double check the saw is unplugged
• Remove the brush covers and take out the brushes
• Remove all the cap and the housing screws
• After the housing is removed you will then have access to the field
• Disconnect all the wires leading from the field (take a photo first)
• Remove the old field and replace it with the new replacement field unit
• Reconnect all the wires (using the photo you took earlier)
• Reassemble the motor in the reverse order of above
Genuine OEM Bosch replacement armature assembly (not a cheaper aftermarket alternative). Specifically manufactured for 4000 series table saw electric motors. The armature is one of the most important parts of an electric motor. With time and regular use the armature will wear out and will eventually need to be replaced. If you notice any smoke or sparks coming from the rear vents on your tool, it is most likely that the tool was overloaded at some point in the past.
It’s recommended to replace both of the carbon brushes when replacing the armature as this will certainly help to keep extend the life of the new electric motor assembly. This part (1619PA5591) includes the armature and the fan. Also note that the bearings and other parts are sold separately.
2610911927 Saw Replacement Ball Bearing 6003LU
Genuine OEM Bosch ball bearing, with a waterproof rubber seal on 1 side and a metal shield on the other side. This ball bearing allows the armature to spin freely and is a common wear item which should be replaced periodically. These OEM quality bearings fit the 4000 series table saw.
6003LU specs: ID – 15 : OD – 32 : Thickness – 9 : A – Seal : B – Shield
1619PA8038 Motor Spare Set
This genuine Bosch replacement motor housing kit is specially manufactured to replace the electric motor housing used on the 4000 series table saws. The kit includes a plastic housing cover, two brush caps, two carbon brush holders and three screws.
Also note: the end cap, brushes and other components are all each sold separately.
Replacing the motor housing is a straight forward task that requires only a screwdriver set.
• Check the table saw is unplugged
• Remove the end cap
• Remove the brush caps and brushes
• Remove the old motor housing
• Install the new housing
• Reassemble and test the saw
2610996948 Replacement Rubber Ring
Another genuine Bosch replacement part used on the 4000 series 10″ table saws. This rubber ring helps to secure a ball bearing used in conjunction with the armature and is sold individually.
Check out this full Bosch 4000 Table Saw tear down and restoration video if you’re not sure where to start.
Bosch 4000 Table Saw Accessories
|Bosch Part No.||Description|
|TS1004||Table Saw Dust Collector Bag||Check Price|
|TS1007||Dado Insert||Check Price|
|TS1005||Zero Clearance Insert Assembly||Check Price|
|TS1003||Table Saw Left Side Support Extension||Check Price|
|TS1000||Table Saw Portable Folding Stand||Check Price|
|TS1001||Fixed Steel Stand||Check Price|
|TS1016||Outfeed Support Assembly||Check Price|
TS1004 Table Saw Dust Collector Bag
This genuine OEM Bosch table saw dust collector bag is compatible with all Bosch 4000 series 10″ table saws. Bosch guarantee as much as 70% dust collection when using this bag which is made from heavy duty cloth and features a sturdy zipper so emptying the bag is quick and easy. It’s simple and pain free to install and remove from your tablesaw as needed and is highly effective at keeping your job site or workshop tidy and clear of wood particles and debris.
TS1007 Dado Insert
This genuine OEM Bosch dado insert is compatible with 4000 and 4100 series table saws. It’s designed specifically for use with rabbet cutters and also supports stacking dados so you can easily create tight fitting joints. This insert also easily accommodates work pieces as thick as 3/4″. Constructed entirely of plastic so your work piece glides over it easily and won’t hang up. Includes 1 insert (does not include the saw or blade shown in photo).
TS1005 Zero Clearance Insert Assembly
This genuine OEM Bosch zero clearance insert assembly is compatible with 4000 and 4100 series Bosch table saws. Perfect for making precise 90 degree cuts and also reduces the cutting kerf to the width of your table saw blade. This zero clearance insert supports your work piece nearer to the blade which reduces the chance of chip out and splinters while making cuts. Additional benefits include keeping the blade much cleaner by stopping any sawdust from falling into the throat of the unit.
TS1003 Table Saw Left Side Support Extension
Another genuine OEM Bosch accessory, the table saw left-side support extension is designed to attach to 4000 series table saws. It extends the table area an additional 12″ making it ideal for working with wide and long work pieces. In addition it stores flush when not in use, consists of a high quality aluminum construction and requires only a 5mm hex wrench and needle nose pliers to complete the installation. Note that it only ncludes the left side support table extension and does not come with the table saw.
TS1000 Table Saw Portable Folding Stand
This genuine Bosch accessory, the table saw portable folding stand sets up in mere seconds and also folds away for compact storage in your work truck or garage. While it’s designed to fit the 4000 series 10″ table saw which clips in to provide a secure working platform, it’s also compatible with all competitor’s table saws thanks to its universal sizing. Capable of supporting an impressive 500 pounds on its durable, stable and sturdy frame this is a high quality and indespensible addition to your setup that will last for years of regular use.
TS1001 Fixed Steel Stand
Similar to the above portable folding stand, this genuine Bosch fixed steel stand is just as sturdy yet almost half the price. Best suited for workshop use where it will remain in place and provide years of reliable use while giving you the perfect work height for your projects.
TS1016 Outfeed Support Assembly
Another official Bosch accessory, the outfeed support assembly extends an impressive 18″ yet stores flush to the table saw when not in use. It greatly extends the working depth of the Bosch 4000 10″ table saw, features hardened metal construction for years of problem free use and includes corrosion resistant aluminum mounts.
Leave a Reply